Engineered to deliver quality music, these earbuds double as decibel-eliminating earplugs. Manufacturing technique. Headphone/Earphone Design Team (China & Vietnam) 18 Years Good Headphones Factory for Brand! Hear the difference, listen to a manufacturing simulation below: Custom earbuds are just the beginning. This is generally done in an assembly line manner with several workers being … Overall, the processing is a mixture of human labor and machinery work, but no additional raw materials are involved in the manufacturing. Learn more about the future of manufacturing and mass customization from experts who spoke at our Digital Factory conference, including New Balance, which last year announced a partnership with Formlabs to bring 3D printing to large-scale, Massachusetts-based footwear production. Basen get customers' ratification by  advanced production technology and strictly quality control. NO.306/16A,Quarter 4, Tan Dinh Ward,Ben Cat Town, Binh Duong Province, Vietnam.
Complexity and variety are “free”; a 3D printer takes no more time, energy, or material to manufacture a complex shape than a simple one, and zero tooling means printing a variety of designs requires no extra production costs. Keep high-quality sound in with a pair of Plugfones earbuds. Unfortunately, many manufacturing jobs expose people to short, extremely loud or continuous noises. OEM Headphones In HEADPHONEOEM.COM| | Headphones Factory | Headset Manufacturer | Wholesale Earphones. Are you a corporate purchaser or looking for volume limiting products? Basen has it’s own workshop include molding production, housing production, speakers' production and assembly, supporting test. Over ten million Americans suffer from hearing loss caused by noise-related incidents. The final, useable products don't have to be 3D printable; you can use 3D printing to create molds (which is the process for earbuds), vacuum forms, or casts, and still make the final products out of proven, cost-effective materials. Cable material selection-->production cable-->cable assembly. Plugfones earbud earplugs are created to withstand abuse. The use of earbuds and similar devices to listen to music, books and podcasts, and conduct phone conversations has grown rapidly in recent years – particularly among millennials and post-millennials. Learn more about Formlabs' current audiology offerings and partnership with 3Shape, and stay tuned for more to come in 2018. Most customers are  from Europe, America, Asia, Middle East and so on. A 3D Printing Workflow for Mass Market Environments Protect your ears with quality earbud earplugs. This is has been the choice given to employees in a manufacturing setting…until now!

3D printing is a zero tooling production process–there’s no need to produce thousands of the same item to recoup the initial cost of molds.
1. ear shell selection-->Production ear shell ->Ear shell assembly. Together, 3Shape’s Phoenix in-ear scanner and Formlabs’ Form 2 3D printer provide an accessible, intuitive workflow that can be deployed at scales from one-off production to mass manufacturing.

1. )ear shell production : ear shell moulding developing -->moulding testing-->ear shell production-->painting,coloring,UV,Electroplating etc-->logo printing-->ear shell … Music or protection. https://www.plugfones.com/wp-content/uploads/construction.mp3. Noise-induced hearing loss can be the result of a single, extremely loud event or sustained exposure to medium noise levels. Ear drums are sensitive instruments. Our earbuds are designed to fit comfortably and snuggly insides ears, reducing the chance of them falling out. Protect your ears from the loud, and often high-pitch environment, while you enjoy your own soundtrack with ear plug headphones. HEAR THE DIFFERENCE. Collecting personalized data from consumers is tricky, custom tooling is expensive, and tracking customized parts from initial order through production and shipping is complex. With desktop 3D printers, it’s easier to scale up as production needs rise. Tailor-made items perform better, plain and simple. For example, wireless AirPods now seem to be everywhere. Once printed, the parts are rinsed in isopropyl alcohol and post-cured.

2. Perfect audio: A pair of headphones can have every feature imaginable, but without quality audio they’re worthless. Wouldn’t you like to be able to listen to music at your manufacturing job while protecting your ears from the loud and obtrusive noises around you?

Very loud noises can damage ears within just a split second. The internal speaker configuration on the headphones must be wired first before being placed in the headphone casing. Moderately loud noises (85 dB) may cause permanent hearing loss after only eight hours of ongoing exposure. Advancements in scanning technology paired with accessible, high quality 3D printers make it viable to manufacture custom earbuds and other audiology products at scale. I like to go to sleep with music, so they are perfect for me. To withstand a tough environment, earbuds need to be made from high-quality materials. Custom products perform better and consumers embrace them, but custom manufacturing is often not economical. Protect your ears with quality earbud earplugs. You can use these to sleep with, they are that comfortable. A technician edits the digital file into a 3D printable mold, and sends it wirelessly to the 3D printer. Toughness: Manufacturing is a tough industry. The final, useable products don't have to be 3D printable; you can use 3D printing to create molds (which is the process for earbuds), vacuum forms, or casts, and still make the final products out of proven, cost-effective materials. Though it’s not a silver bullet, 3D printing removes many of the challenges traditionally associated with mass-producing custom products: The production process for custom earbuds demonstrates an important consideration when thinking about integrating 3D printing into production or pursuing mass customization. Longer cables: Plugfones’ earbuds come with 1.2M cables. As we all know, the first headphones include the wide array of handmade materials such as leather, rubber, ceramics, and copper. Plugfones joins quality audio with useful features for working out or running. This is has been the choice given to employees in a manufacturing setting…until now! Also, we manufacture motorcycle ear plugs that will protect your hearing while riding. Hear the difference, listen to a manufacturing simulation below: Plugfones provide a Noise Reduction Rating of up to 29 dB, protecting ears from harmful noises. 3. speaker selection-->production speaker-->speaker assembly. According to the Occupational Safety and Health Administration (OSHA), noise-related hearing loss is one of the biggest health threats at work. Headphones Come From good Factory for Brand, 1. ear shell selection-->Production ear shell ->Ear shell assembly, 2. Today, they still have the same building principles, but the technology advanced and gave us the possibility to use less space to make the useful sound. You can find numerous types of headphones available on the market with a wide spectrum of materials starting from foam, vinyl, silicone, artificial lea… Advances in 3D printing and scanning technologies have opened a market that was previously only accessible to audiophiles or performing artists, and we predict that many more industries will be able to offer their customers the performance, comfort, and convenience of customized products. At one particular factory in China, human employees measure and cut the cables to size. Plugfones has the perfect headphones for you! We don’t. So why don’t the products we buy reflect that? Plugfones provide a Noise Reduction Rating of 25 dB, protecting ears from manufacturing noises.

Our booth showcased an entire production process for custom earbuds—from in-ear scan to final product—that can be easily deployed in mass markets. Protect your ears from loud manufacturing noises and keep high-quality sound in with a pair of Plugfones headphones. 3D printing is changing everything. vacuum inhaled manipulator controlled by microcomputer servo motor to feed the cotton swab to finished feeding cotton Protect your ears from the loud, and often high-pitch environment, while you enjoy your own soundtrack with ear plug headphones. Music or protection. Stability: Other earbuds have a tendency to fall out. A technician casts biocompatible silicone into the molds, removes the 3D printed shell, then finishes and coats the final product. Headphones are made by a combination of hand and machine methods. This allows users to thread headphone cables in and out of clothes, keeping the wires out of the way while you’re on the job. Walk through a step-by-step guide of the production for custom silicone ear molds using the Form 2 and Formlabs’ Clear Resin. Falling costs and innovation in materials, showcased an entire production process for custom earbuds, custom earbuds and other audiology products, future of manufacturing and mass customization. Our factory manufactures good headphones with all kinds of styles and functions. The process begins with a fast, non-intrusive digital scan of the customer’s ear canal using a 3D scanner. The end-to-end process requires minimal labor, has a low footprint, and most importantly, delivers a high-quality final product. Cable material selection-->production cable-->cable assembly, 3. speaker selection-->production speaker-->speaker assembly, ear shell moulding developing -->moulding testing-->ear shell production-->painting,coloring,UV,Electroplating etc-->logo printing-->ear shell assembly, cable material selection -->cable production-->param string length-->serifing,tinspray painting,wiring-->jack welding-->injection-->testing-->coiling, film,Cone Frame,magnet,circuit board selecting -->magnetizing -->assembling-->stick membrane slice-->gluing-->testing, ear shell moulding testing -->appearance of shell testing-->coloring testing-->logo printing testing-->ear shell assembly testing, cable exterior testing-->cable length testing-->cable welding,wiring testing -->professional testing of positive&negative board electrical -->moulding injection testing-->professional electrical tester testing -->pulling force testing, positive&negative tester-->sonic scanner-->curve tester, threading lenght testing-->cable splice fixed testing-->soldering fixed testing-->covering testing -->pulling force testing-->waving testing-->sonic scanner testing-->curve analyzer testing-->professional audition listening--> exterior testing-->end product testing, Xiasha Industrial Area, Shipai Town, Dongguan City, Guangdong Province, China, 16/F Kowloon Building, 585 Nathan Road, Mongkok, Kowloon, Hongkong.

Not Plugfones. Falling costs and innovation in materials have made 3D printing practical for manufacturing—and promise to bring the dream of mass customization into reality.

The copper coils and magnets are inserted in the plastic shell with another machine, but human hands attach the earbud caps (US Digital Media, How Earbuds are Made). Basen Technology Co.,Ltd was established in 2001 , It has about 18 years experience for producing earphones and headphones.

Basen’s corn business is from top grand design, R&D headphone to production, it has become a well-know “Chinese international full service provider in earphone supply chain". Try a pair of Plugfones during your next shift.